Warehouse operations are notorious for being physically demanding – requiring employees to lift, move, and transport heavy loads throughout their shifts. In 2023/24 alone, cases of work-related musculoskeletal disorders affected a total of 473,000 employees.
Without proper ergonomic considerations, the repetitive strain of manual labour can quickly lead to fatigue, and increase the risk of workplace injuries. So, what can warehouses and storerooms do to create a safe working environment?
Equipped to succeed
One of the most effective ways to reduce worker fatigue is through the use of high-quality manual handling equipment. Pallet trucks, lift tables, and stackers allow workers to move heavy loads with little to no physical strain, reducing the risk of musculoskeletal injuries.
Equipment such as electric lift tables, which can adjust to the optimal working height for each user, ensures that employees are not forced into awkward postures while handling goods. This simple change can significantly decrease back strain and repetitive motion injuries, which are among the most common issues faced by warehouse staff.
All mapped out
Warehouse layout and organisation are also important, as poorly designed storage areas can force workers to bend, stretch, and lift awkwardly – all unnecessary physical stress. By optimising warehouse space with clearly defined pathways, easily accessible shelving, and designated zones for high-turnover goods, businesses can streamline operations and minimise excessive movement. A well-planned layout reduces wasted time and effort, allowing workers to focus on tasks without unnecessary exertion.
Training, training, training
Training is another key element in reducing fatigue and preventing workplace injuries. Even with the best equipment available, improper lifting techniques or inefficient handling practices can still lead to strain and exhaustion. Regular training sessions on safe lifting methods, posture, and correct use of equipment can make all the difference in both worker safety and efficiency. Employees who understand how to use equipment like scissor lift tables and pallet stackers correctly will be able to complete their tasks with greater ease and far less physical wear.
Everyone’s best interest
Phil Chesworth, Managing Director at Midland Pallet Trucks, explains, “The well-being of warehouse staff should always be a priority. Investing in ergonomic solutions like electric lift tables and pallet trucks not only helps reduce worker fatigue but also improves overall efficiency. A well-equipped warehouse is a productive warehouse, and ensuring employees have the right tools for the job is essential.”
Investing in high-quality manual handling solutions not only benefits workers but also has a direct impact on productivity and profitability. Fatigued workers are more likely to make errors, which can lead to damaged goods, order delays, and greater operational costs. At the end of the day, protecting your workers is in your best interest, too.